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The setup and commissioning of industrial valves are critical processes that ensure valves function efficiently and safely in a production or processing environment. These procedures involve careful installation, testing, and calibration to guarantee the valve operates according to design specifications.


1. Pre-Installation Checks: Before installation, the valves are inspected for physical damage, ensuring they meet the required standards. All components, such as seals, actuators, and fittings, are checked for compatibility and condition. The valve is inspected for cleanliness, and any protective coatings or films are removed.


2. Installation: During installation, the valve is securely mounted in the pipeline or system. Proper orientation and alignment are essential to prevent operational failures. Valves should be installed in a location that allows easy access for maintenance and monitoring. Ensuring proper gasket placement and torqueing the valve’s bolts to the manufacturer’s specified values is also critical to prevent leakage and ensure tight sealing.

3. Hydraulic & Pneumatic Connections: For actuated valves, connecting the appropriate hydraulic or pneumatic power supply is necessary. The actuator must be correctly aligned with the valve to ensure smooth operation. In this phase, all electrical, pneumatic, or hydraulic connections are carefully checked for leaks or faults.


4. Functional Testing: Once the valve is installed, it undergoes rigorous functional testing. This includes verifying the valve’s ability to open, close, and modulate as required, and ensuring it responds appropriately to control signals. For automatic or remotely controlled valves, the control system must also be calibrated and tested for proper communication.


5. Performance Verification: The valve's performance is verified against operational parameters such as flow rate, pressure, and temperature to ensure it operates within design specifications. If any anomalies are found, adjustments or recalibrations are made.


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6. Documentation & Final Checks: After successful commissioning, all test results and installation procedures are documented for future reference and compliance. Any additional preventive maintenance or operational procedures are communicated to the maintenance team for ongoing upkeep.


By following these detailed steps, industrial valves can be reliably set up and commissioned, ensuring smooth operations and long-term reliability.